2-1/2” Bolt & Screw Dimensions: Diameter & Head Size

2-1/2″ bolt dimensions and screw sizes are specialized for massive industrial foundations, heavy turbine assemblies, and large-scale civil engineering projects. This size have a 2.500″ nominal major diameter and is available in 2-1/2″-4 coarse (UNC) thread pitch, representing 4 threads per inch (TPI). This reference chart follows ANSI/ASME B18.6.3 and B18.3 standards for the head size and ANSI/ASME B1.1 standards for the thread dimensions to ensure compatibility across extra-large imperial fastening applications.

Disclaimer: Dimensions and tolerances may vary slightly depending on head style, manufacturer, or material — always verify with the official product datasheet before use.

Thread diagram fot bolt and screw depicting the major diameter, minor diameter, pitch diameter, and threads per inch
Hex head diagram
Cap head diagram
Low-cap head diagram
Button head diagram
Flat head diagram
Pan head diagram
2-1/2-4 UNC Screw & Bolt – ANSI/ASME B1.1
Dimension Size (in)
Min Max
Major Diameter 2.4612 2.4969
Pitch Diameter 2.319 2.3345
Minor Diameter Not specified 2.1992
Threads Per Inch (TPI) 4
Major Diameter 2.4731 2.4969
Pitch Diameter 2.3241 2.3345
Minor Diameter Not specified 2.1992
Threads Per Inch (TPI) 4
Major Diameter 2.4762 2.5
Pitch Diameter 2.3298 2.3376
Minor Diameter Not specified 2.2023
Threads Per Inch (TPI) 4
2-1/2-6 UN Screw & Bolt – ANSI/ASME B1.1
Dimension Size (in)
Min Max
Major Diameter 2.4791 2.4973
Pitch Diameter 2.38 2.389
Minor Diameter Not specified 2.2988
Threads Per Inch (TPI) 6
Major Diameter 2.4818 2.5
Pitch Diameter 2.385 2.3917
Minor Diameter Not specified 2.3015
Threads Per Inch (TPI) 6
2-1/2-8 UN Screw & Bolt – ANSI/ASME B1.1
Dimension Size (in)
Min Max
Major Diameter 2.4826 2.4976
Pitch Diameter 2.4082 2.4164
Minor Diameter Not specified 2.3488
Threads Per Inch (TPI) 8
Major Diameter 2.485 2.5
Pitch Diameter 2.4127 2.4188
Minor Diameter Not specified 2.3512
Threads Per Inch (TPI) 8
2-1/2-12 UN Screw & Bolt – ANSI/ASME B1.1
Dimension Size (in)
Min Max
Major Diameter 2.4867 2.4981
Pitch Diameter 2.4378 2.444
Minor Diameter Not specified 2.3989
Threads Per Inch (TPI) 12
Major Diameter 2.4886 2.5
Pitch Diameter 2.4413 2.4459
Minor Diameter Not specified 2.4008
Threads Per Inch (TPI) 12
2-1/2-16 UN Screw & Bolt – ANSI/ASME B1.1
Dimension Size (in)
Min Max
Major Diameter 2.4889 2.4983
Pitch Diameter 2.4522 2.4577
Minor Diameter Not specified 2.4239
Threads Per Inch (TPI) 16
Major Diameter 2.4906 2.5
Pitch Diameter 2.4553 2.4594
Minor Diameter Not specified 2.4256
Threads Per Inch (TPI) 16
2-1/2-20 UN Screw & Bolt – ANSI/ASME B1.1
Dimension Size (in)
Min Max
Major Diameter 2.4904 2.4985
Pitch Diameter 2.4609 2.466
Minor Diameter Not specified 2.439
Threads Per Inch (TPI) 20
Major Diameter 2.4919 2.5
Pitch Diameter 2.4637 2.4675
Minor Diameter Not specified 2.4405
Threads Per Inch (TPI) 20
  • Major Diameter – The largest diameter of the external thread, measured crest to crest. This defines the nominal size of the screw or bolt.
  • Pitch Diameter – The diameter of an imaginary cylinder where the thread thickness equals the space between threads. This dimension primarily controls thread fit and tolerance class of 2A and 3A.
  • Minor Diameter – The smallest diameter of the external thread, measured root to root. This affects thread strength and clearance.
  • Threads Per Inch (TPI) – The number of complete threads within one inch of thread length. Higher TPI values indicate a finer thread pitch.
Hex Head – ANSI/ASME B18.2.1
Dimension Size (in)
MinMax
Width Across Flats 3.625 3.75
Width Across Corners 4.133 4.33
Head Height 1.479 1.708
Hex Socket Cap Head – ANSI/ASME B18.3
Dimension Size (in)
MinMax
Head Diameter 3.717 3.75
Head Height 2.481 2.5
Hex Socket Size 1-3/4 (1.75 in)
Inch to Metric Converter
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Frequently Asked Questions

What is the difference between a bolt and a screw?

The difference is based on the intent of the fastener’s use; If the primary intent is for the fastener to pass through an unthreaded holes and be assembled with a nut, it is a Bolt. In this application, you usually hold the head and turn the nut to apply tension. But if the primary intent is for the fastener to be installed into a threaded (tapped) hole, it is a Screw. In this application, the connection is tightened by turning the head of the fastener itself.